PUSHROD REMOVAL & REPLACEMENT
INSTRUCTIONS (98 year model) |
|
1 |
Insure
that key is off. Remove STB and Corvette covers. (If installed) |
2 |
Remove the 2 bolts that attach the A.I.R. air inlet fittings to the
front of each exhaust manifold. Place
both of these hoses over to top of the engine in order to get them out of the
way. |
3 |
Remove
silver high temp tape that covers fuel press and fuel vapor purge hoses. |
4 |
Disconnect
fuel vapor purge hose (the one with green cap) where it attaches to the fuel
vapor purge valve. There is a plastic "snap" fitting that will need
to be compressed with needle nose pliers in order to pull the line away from
the valve. |
5 |
Disconnect
wire harness that attaches to the fuel vapor purge valve. |
6 |
Pull
straight up on the purge valve. It will slide out of its mount bracket.
Rotate the purge valve foreword. It will rotate from the fuel vapor line that
attaches to the intake manifold right behind the throttle body. This will
re-position the whole assy. to the front and out of the way. Note: Leave the high pressure fuel line
alone. This is the other line that was wrapped in silver tape. (Don’t worry,
it will not really be in the way) |
7 |
Pull
plug wires out of each ignition coil. Remove all bolts that attach coils. |
8 |
Disconnect
electrical connector on each coil. |
9 |
Disconnect
coil wire harness connector. (It mounts to the center and above each valve
cover) |
10 |
Disconnect
electrical connector on each coil. Remove coil wire harness from each side.
Remove coils. |
11 |
Remove
small vent hose that attaches to pass side cover. |
12 |
Remove
all valve cover bolts. (They will not completely pull out of the valve
covers, which is a neat idea) |
13 |
Remove
large vent hose that attaches to the rear of drivers side cover (pull real
hard on the hose, it will pull out of that round black plastic part on the
cover that the hose attaches to). |
14 |
Remove
both valve covers. Remove
rocker arm retaining bolt that attaches each rocker arm. |
15 |
Note:
I would only remove and re-install 1 (one) rocker at a time. |
16 |
Remove
rocker assy. Pull
both pushrods out (keep them separated in there proper order). |
17 |
Roll
rods on a flat piece of glass to check straightness. Replace bent rods as
necessary. |
18 |
Reinstall
(Rocker Arm bolts are tightened to 22 Ft LB). Although I did not rotate my
engine, the engine should be turned so cam is not attempting to push the
valve open when tightening the rocker (off cam lobe). Note: DO NOT use thread locker compound on any of these bolts. Helms
Instructions: Rotate
the crankshaft until #1 piston is at TDC of compression stroke. Tighten
Exhaust rocker arm bolts 1, 2, 7, & 8 Tighten
Intake valve rocker arm bolts 1, 3, 4, & 5 Rotate
the crankshaft 360 degrees Tighten
Exhaust rocker arm bolts 3, 4, 5, & 6 Tighten
Intake rocker arm bolts 2, 6, 7, & 8 |
19 |
Reinstall
all parts in reverse order. Note: Clean
valve covers inside and out before re-installation. Note: The
valve cover gaskets are re-usable. Note: No valve lifter
adjustment is required or can be made to the LS1 engine. This procedure
covers the 98 year model, other years may vary slightly) This
may sound like a lot of work, but its really not hard at all. |
Good Luck,
Ron Larson (Korea)
Edited and formatted by eboggs_jkvl